Sunday, November 22, 2015

The Finished Product

Finally complete!  What I thought would be a 3 month project ended up being 5+ months.  Mostly because I'm simply incompetent and slow, but after 2-3 months working on this, I realized I had a lot more to do, and I wanted to have a good summer, so I backed off and enjoyed the process knowing it would take me until now to complete the kayak.  Kind of like raising children.  Equal amounts of patience and a good sense of humor will get the job done.

The finish involved putting 2 coats of varnish on the hull and 3 coats on the deck.  Lightly sanding with a 320 grit sanding sponge in-between the coats was all that was really required over most of the surfaces.  I had to get slightly more aggressive (220 grit) after the 1st coat to clean up some drips/runs, following up with the 320 grit sponge.  But after that I learned to do a better job with my brush to eliminate the drips/runs.  First 2 coats I used a foam brush, but with the last coat on the deck I used a regular brush specific for varnish.  Worked well.  Once the varnish hardened I was able to install the hatch latches and deck rigging.  Here is what the final product looks like.



I could not be happier!  I'll close out this blog with a couple things.  First, once I get out on the water I'll update the blog with one last picture showing the launch.  I need to get a few accessories first.  A wet suit, skirt, paddle float, bilge pump, etc.  Soon.

But I have to give a big shout-out to Pygmy boats and their customer support staff for all of the assistance, from the pre-purchase time to just a couple days ago.  What great people they are.  Specifically, Jim, Laura and Candice.  Jim guided me through the discovery of this kayak and helped me tremendously with decision making and advise.  Laura and Candice were primarily at the other end of a phone call giving me expert technical advise over the many questions I had during the construction.  A few of those were with Jim as well.  But I'm sure I had around 50 phone calls into these guys with questions throughout the process.  Could not have done this without them.  Thanks.


Friday, November 13, 2015

Beginning the Finish

This is getting very close to being finished now.  Maybe in time for a Thanksgiving paddle.  I've gotten the end pours completed and holes for the hand toggles drilled.  All of the deck rigging hardware has been located, drilled and ready for installation.  The seat is complete with hip braces installed and adjustment for the seat back in place.  Also located and installed the Velcro on the inside to hold the seat cushion in place.  And I've applied the first coat of varnish to the hull and hatch covers.  Here are some more pictures.

This shows the kayak standing on end inside a bucket of water.  The bucket of water is to keep the end of the kayak a little cool to keep it from heating up too much once the epoxy is poured into the end.  I only poured about 2 1/2 ounces into each end.  Seemed to work okay.



First coat of varnish on the hull.


Pretty sweet.


If you look real close you can see the drilled hole through the end pour of the bow for the hand toggle.

First coat of varnish to the deck.


I'll sand the first coat on the hull for another coat, and then the same for the deck the following day. Planning on 3 coats on all exterior surfaces.